QUALITY STANDARDS, MANAGEMENT and CONTROLS

Design Resources Main Focus is on Quality. Our Goal is to Manufacture Assemblies that have Minimal to No Issues found at either Final Inspection or when Functionally Tested – Main Documentation and Process Quality Indicator.

Product Quality is determined by how well the following items are Addressed

  • Mfg Processes / Procedure Development, Management, & Continual Review
  • IPC Staff Training and Certification

DOCUMENTATION

  • Client’s Input Documentation - Checking and Verification
    • Design For Manufacturing (DFM) Review of Supplied PCB Gerber Files
    • Report and Resolve Manufacturing Issues
    • Supplied Bill of Material – Reviewed, Scrubbed and Verify all Information
    • All issues are Reviewed and Resolved – Client Approval
  • Development of Complete, Accurate MFG Documentation and File Package
  • Design Resources Generate Our Own Documentation / File Package
    • Job Traveler Complete Job Description and General Requirements
    • Special Requirements, Rework Instructions, etc
    • Any Assembly Labeling
    • Bill of Materials – Checked, Scrubbed, Verified, and Approved
    • Assembly Drawings – Primary and Secondary, Mfg Information added
    • Assembly Inspection and Component Placement Aids
    • Solder Paste Stencil – Required Modifications
    • SMD Machine Programming

MATERIALS / PARTS

  • Raw PC Boards
    • Incoming Inspection per IPC-A-600 and Fabrication Drawing
  • Electronic Parts
    • Incoming Inspection - Part #’s, Values and Foot Print Verification.
    • Part Labeling and Kitting – Mfg Package

FINAL INSPECTION Per IPC-A-610

  • 100 % Components, Soldering, Cleanliness & Special Requirements
  • X-Ray of All BGA, CSP, and Fine Pitch I.C.’s or Components

GENERAL MFG PROCESS and CONTROLS

  • ESD Protections Processes and Procedures
  • Screen Printing, Solder Paste Selection, and Handling
  • Reflow Oven Profiling – Heller Oven W / KIC Profiling Software
  • DI Water Filtration / Board Cleaning
     

Providing a Complete Array of Contract Manufacturing and Support Services

Design
Resources, Inc.

(508) 898-9779

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